The stylus based profilometer uses a three-axis Hall rocker control, which can freely realize a three-axis linkage to make operation more convenient.
Lightning Data Acquisition
Professional Software and Hardware Configuration
Profilometers are widely used in precision manufacturing, quality control, and scientific research fields, such as testing engine parts (pistons, gears) in the automotive industry, analyzing wafer surface morphology in the semiconductor industry, and evaluating the accuracy of artificial joints in medical devices. They also support mold reverse modeling and scientific research experiments. They are the core tools for measuring surface profile, roughness and form and position tolerances, and help facilitate high-precision product design and process optimization.
Model | SISCO-PM-SPMI200 | ||
Measuring Range | X-axis Drive | 140mm | |
Z1 | Contour Measurement Range | 20mm | |
Z1 | Resolution 0.01° | ||
Z-axis Height (column) | 500mm | ||
Minimum inner hole that can be detected. | 5mm | ||
Contour Technical Parameters | Linear Accuracy | ±(0.8+|0.15H|) μm | |
Arc | ±(1.0+R/12) μm | ||
Angle | ±1′ | ||
Straightness | 0.5μm/100mm | ||
Evaluation Length | λcX1、2、3、4、5 | ||
Sensor Resolution | 0.01μm | ||
Climbing Angle | Ascend 77 degrees and descend 88 degrees | ||
Measurement Speed | 0.05-20mm/s | ||
Z-axis Speed | 0.05-20mm/s |
Q1: What is the difference between a profilometer and a roughness meter?
A1: Profilometer: can measure the complete surface profile and multi-dimensional parameters (such as angle, groove shape), with more comprehensive functions
Roughness meter: dedicated to surface roughness (Ra/Rz) measurement, portable and low cost.
Q2: What parameters can the Profilometer measure?
A2: Basic parameters: Ra (roughness), Rz (maximum profile height), straightness, roundness, angle, groove depth/width, etc.
Advanced analysis: complex geometric features such as surface fitting, groove center distance, convexity, logarithmic curve, etc.
Q3: What are the main types of profilometers?
A3: Stylus profilometer: High accuracy, but may scratch soft materials.
Optical profilometer: Non-destructive testing, suitable for precision optical components or brittle materials.
Laser profilometer: High-speed scanning, suitable for dynamic or large-sized objects.
Tips: What are the Key Points for Daily Maintenance of the Profilometer?
The core of maintenance is "cleaning and dust prevention, regular lubrication, stable environment, and frequent calibration", which can greatly reduce the failure rate and ensure measurement reliability. Clean with a dust-free cloth and anhydrous alcohol after daily use to avoid dust or oil accumulation. Cover with a shockproof dust cover after shutting down to reduce the intrusion of particles into precision parts. Apply a small amount of high-precision grease (such as lithium-based grease) every month to prevent dry friction and wear of the guide rail. Maintain an ambient temperature of 20±2°C, humidity ≤60%, and stay away from heat sources and vibration.
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SISCO is responsible for providing free spare parts, and free technical support to assist the customer to repair the defective products until the problem is solved.